FEPRA Recycling · PET

Bottles in. Flakes out.

In Brad we run a new PET recycling line, fully automated and operating 24 hours a day. It turns post-consumer PET bottles into hot-washed, optically sorted flakes: the raw material for new packaging, textile fibres and other PET products.

2,200+ t/month 4 grades RecyClass Module A1 24/7/365

About the plant

A strategic investment in the circular economy

The circular-economy industrial park in Brad houses a state-of-the-art PET recycling line and a glass packaging recycling line, equipped with leading European technology.

It is an investment in a region with an industrial tradition: the park has created 56 new jobs and shows that the circular economy can generate real economic revival, not just compliance. From here we serve both the Romanian market and clients in Western Europe, mainly Germany, France and Austria.

The park is set to expand with a dedicated textile recycling line, in response to Europe's need for sustainable management of textile waste.

2,200+ t/monthPET recycling capacity
56new jobs created
2 linesof processing on site: PET and glass
24/7/365operation in three 8-hour shifts

What we deliver

PET flakes, in four grades

Clear PET flakes, the Clear grade
Clear
Blue PET flakes, the Blue grade
Blue
Light blue PET flakes, the Light Blue grade
Light Blue
Multicoloured PET flakes, the Mixed grade
Mixed

How we work

Built for predictability

99% of the input raw material is post-consumer bottles. The rest is process, control and delivery discipline.

RecyClass certified process

RecyClass Module A1 certified (Food Contact Pre-Processing), in line with EN 15343:2007: sorting, washing and drying are audited as pre-processing for material intended for food contact.

Traceability through segregation

We track the material from the collection point to the delivered product. The certified chain-of-custody model is segregation: batches of certified material are kept separate, with no mixing with uncertified material.

Certified management system

ISO 9001, ISO 14001 and ISO 45001: quality, environment, occupational health and safety. The Brad site is included in the certified scope.

European recycler

Operations in the European Union, a short supply chain, a smaller carbon footprint than material imported from outside the EU.

Vertical integration

Our own collection network and our own recycling plants. We outsource nothing essential in the chain.

On-time delivery, scalable capacity

Delivery schedules a production plan can be built on, with flexible volumes that grow with demand.

For collectors

Input material specification

We publish the conditions exactly as they are in the line's technical contract. If your material qualifies, we can talk right away.

Input material specification for PET recycling: criteria and acceptance conditions
CriterionCondition
Delivery formBales of 400–600 kg or loose
Material typeClear, blue and coloured PET bottles
Total contaminationunder 15% by weight
PVC bottlesunder 1%
Oil, medicine, cosmetics bottlesunder 5%
Bottles with full sleevesunder 5%
Aluminium cansunder 5%
Caps and labelsPP and HDPE only
2–5 litre bottlesunder 5%

Delivery: Brad, Str. Avram Iancu 77, Hunedoara County · See on the map ↗

The Brad line

From bale to flake

The line is automated and controlled by a Siemens PLC. 3.5 tonnes of bales go in per hour and at least 3 tonnes of flakes come out.

Phase I · Dry preparation

  1. 1Receiving
  2. 2Debaling
  3. 3Separation of ferrous and non-ferrous metals
  4. 4Visual inspection
PET bales on the receiving yard in Brad Debaling the PET bales Metal separation on the PET recycling line Visual inspection of the PET bottle stream

Phase II · Wet washing

  1. 5Pre-washing
  2. 6Grinding
  3. 7Cap separation
  4. 8Hot washing
Operator at the PET flake washing line Operator at the control panel of the PET recycling line The hot-washing unit for PET flakes

Phase III · Drying and sorting

  1. 9Drying
  2. 10Optical sorting
  3. 11Packing
The PET flake drying unit The optical sorter of the PET recycling line

Closed circuit

Water

The washing circuit is fully closed and the process water is recirculated on the line. After physico-chemical pre-treatment on site, only the surplus water is sent to the sewer system.

[TBD: photo]The line's water pumps or tank

PET flakes recycled locally, in four grades.

Buying PET flakes for production? Ask for the data sheet and a sample.