FEPRA Recycling · Glass

Bottles in. Sorted raw material out.

We run two glass recycling lines, in Buftea and in the industrial park in Brad. We turn glass packaging waste into cullet: clean, colour-sorted glass, ready for melting in packaging plants and other products that contain glass. The material has End of Waste status: it is raw material, not waste.

6,000 t/month in Buftea 2 grades Optical sorting End of Waste

The plants

Two plants, the same specification

Buftea, Ilfov County

The largest glass processing capacity in the group, recently modernised. The line is automated and includes several optical sorters. This is where cullet and flint with End of Waste status are produced.

Brad, Hunedoara County

A line integrated in the circular-economy industrial park, on the same site as the PET line, which allows processing of the streams collected in the area.

6,000 t/monthprocessing capacity in Buftea
2,300 t/monthprocessing capacity in Brad
The team of the FEPRA glass recycling plant in Buftea, in front of the hall
The Buftea glass line team

What we deliver

Cullet, in two grades

Clean cullet, optically sorted by colour. A high degree of purity for each colour is the essential condition for glass plants to be able to use the material.

Colourless cullet, the Flint grade
Flint
Coloured cullet, the Mixed grade
Mixed

How we work

We offer predictability

End of Waste status

The cullet produced in Buftea and Brad holds a certificate of conformity with Regulation (EU) No 1179/2012, which sets the criteria under which glass cullet ceases to be waste. For the buyer, this means a material with a clear legal classification: raw material, not waste.

Several optical sorters

The first removes ceramics, stones, porcelain, plastic and metal, the contaminants that do not melt in the furnace. The next ones sort by colour, in several passes, so that the distinction between colourless and coloured is complete.

Certified management system

ISO 9001, ISO 14001 and ISO 45001: quality, environment, occupational health and safety. Both sites are included in the certified scope.

European recycler

Operations in the European Union, a short supply chain, a smaller carbon footprint than material imported from outside the EU.

Vertical integration

Our own collection network and our own recycling plants. We outsource nothing essential in the chain.

On-time delivery, scalable capacity

Delivery schedules a production plan can be built on, with flexible volumes that grow with demand.

For collectors

Input material specification

We buy glass packaging waste, mixed.

Acceptance criteriaThe technical input conditions (delivery form, contamination, admitted fractions) will be published here, exactly as they are in the line's technical contract.

Delivery: Buftea, Str. Răsăritului 57, Ilfov County · See on the map ↗  |  Brad, Str. Avram Iancu 77, Hunedoara County · See on the map ↗

The glass line

The process flow

Phase I · Mechanical processing

  1. 1Feeding
  2. 2Separation of ferrous and non-ferrous metals
  3. 3Crushing
  4. 4Double screening
  5. 5Re-crushing
Feeding: the front loader tips glass waste into the line's hopper

Phase II · Refining

  1. 6Density separation
  2. 7Aluminium separation
  3. 8Second refining pass

Phase III · Optical sorting

  1. 9Removal of impurities
  2. 10First colour sorting
  3. 11Second colour sorting

What happens with the rest

Nothing goes to landfill

The line's technological yield is 95%: of every tonne that enters, 950 kilograms come out as colour-sorted cullet.

All the fractions removed from the main flow, ferrous and non-ferrous metals, ceramics, organic matter, paper, plastic and dust, are collected separately and handed over to authorised operators.

Front loader in front of a pile of cullet, at the FEPRA plant in Buftea

Traceable cullet, from a local source.

Buying cullet for packaging production? Ask for the data sheet and a sample.